| Mechtorque provides FAST,
ECONOMICAL, TECHNICAL bolting services for turnarounds and day-to-day
maintenance, and can provide you trained experienced technicians for large as
well as small bolting jobs.
|
Bolting Services
| | |
|
Mechtorque
applies proven techniques to the disassembly and assembly of bolted joints |
|
| |
Focus is on critical elements
of overall joint integrity |
| |
|
| |
|
| |
|
| |
|
| |
|
|
| | - Selection
of best tightening method (torquing or tensioning)
| |
| |
- Preload
verification using ultrasonic equipment
|
| |
Specialty Bolting Services
|
| |
Hot bolting |
| |
- A
proven, effective method of preparing bolted joints for disassembly prior to shutdown.
|
| |
- Bolts
are loosened one bolt at a time (while in service and hot)
|
| |
|
| |
- Bolts
are reassembled in order to ease cold disassembly, minimize galling
|
| |
Nut splitting |
| |
- Fast,
sure, safe method of removing corroded, galled or seized nuts and bolts
|
| |
Stud Removal |
| |
- Achieved
with special stud removal equipment
|
|
|
- Field
Machining Services can drill out studs without damaging body thread when studs
cannot be removed
|
| Advantages of bolting |
|
| - Fast,
accurate, reliable way to insure joint integrity
|
|
| - Greatly
reduces/eliminates gasket leaks
|
| | - Helps
ensure leak-free startups
|
| | Multiple applications |
| - Utilize
for any size bolting job
|
| | - Easily
used in confined spaces
|
| | - Ideal
for offshore platforms, gathering/compressor stations, pipelines
|
|
| | |
| Quality Assurance
| | |
|
- Structural
integrity/leak-free bolted joints are QA/QC goals
|
|
| |
- Bolt
tightness is verified
|
|
| |
- Ultrasonic
measurement is utilized
|
|
| |
- Bolt
elongation determines, residual preload
|
|
| |
- Sound
inspection, assembly practices are utilized
|
| Joint Integrity
|
|
|
| | |
|
- All
critical elements associated with bolted joint integrity are controlled
|
|
| |
- Flanged
joints are inspected and restored to ANSI/API specifications
|
|
|
- Joints
are reassembled and properly aligned using the appropriate gaskets
|
|
|
- Bolts
and nuts are properly cleaned and lubricated
|
|
|
- Bolts
are tightened using the most appropriate method (torquing
or tensioning) to achieve uniform bolt loading
|
|
|
- Approved
written procedures are used to bolt joint
|
|